Double Deep Pallet Racking in Bahadurgarh
Industrial heavy duty double deep pallet racking engineered and fabricated for manufacturing plants, logistics hubs, and warehouses across Bahadurgarh. Direct factory supply from our Mundka manufacturing facility with turnkey erection.
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Double Deep Pallet Racking Engineering & System Operation
What is Double Deep Pallet Racking? Double deep pallet racking stores pallets two positions deep in back-to-back rows instead of single-deep rows. By eliminating every second access aisle across the warehouse floor, the system increases storage capacity by 30% to 40% on the same footprint. Operates on a Last-In, First-Out (LIFO) cycle per storage lane using deep-reach pantograph forklifts or telescopic fork trucks.
Where is it Used? Cold storage warehouses, food processing buffers, paper and packaging reserves, beverage distribution, and operations with 4 to 10 pallets per SKU.
Key Benefits & Advantages:
• Increases warehouse cubic pallet storage capacity by up to 40% over standard selective racking.
• Halves operating aisle requirements, reducing building footprint and lighting/heating costs.
• Upper beam levels fitted with mechanical pallet backstops to prevent rear over-travel.
• Heavier gauge upright profiles (2.0 mm to 2.5 mm) engineered to resist eccentric reach-fork loads.
How Vaishno Storage Solution Manufactures This System: Manufactured in Mundka using heavy structural steel coils with reinforced diagonal bracing. Uprights are CNC-punched with teardrop or slotted keyholes on 50 mm centers. Heavy step-beams carry welded lower guide channels and rear pallet backstops. Treated through our 7-tank anti-corrosion chemical wash before electrostatic powder coating.
How We Install on Site: Erected with heavy-duty structural floor guide rails along aisle bases to assist pantograph reach truck drivers during deep-bay positioning. Columns are double-anchored to the floor slab with certified high-shear anchor bolts and interconnected with rigid tubular portal overhead ties.
| Parameter | Specification Details |
|---|---|
| Storage Configuration | 2 pallets deep per aisle side (4 pallets back-to-back) |
| Upright Frame Depth | 2,100 mm to 2,400 mm (combined double bay depth) |
| Pallet Weight Rating | 1,000 kg to 2,500 kg per pallet position |
| Material Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Operating Forklift Type | Reach Truck with Pantograph or Deep-Reach Telescopic Forks |
| Beam Pitch Adjustment | 50 mm pitch with dual spring safety locks |
| Upper Pallet Guide Rails | Optional guide rails for upper beam blind positioning |
| Surface Treatment | 7-Tank Pre-Treatment + Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Medium Capacity (1000 kg/pallet) | 2,000 kg per 2-pallet beam tier | FMCG packaged foods & consumer goods |
| Heavy Capacity (1500 kg/pallet) | 3,000 kg per 2-pallet beam tier | Chemical drums, auto components & raw materials |
| Extra Heavy (2000 kg/pallet) | 4,000 kg per 2-pallet beam tier | Cold storage frozen cartons & bulk commodities |
Why Double Deep Pallet Racking is Critical for Industries in Bahadurgarh
Industrial enterprises and supply chain facilities in Bahadurgarh face rising commercial land costs, demanding maximum vertical cubic space utilization. Whether operating inside Modern Industrial Estate (MIE Phase 1 & 2), Footwear Park Bahadurgarh, HSIIDC Sector 16 & 17 Industrial Area, Delhi-Rohtak Road Industrial Strip or along connecting transit corridors, warehouse operations require racking systems capable of withstanding intensive daily forklift impacts, heavy palletized loads, and high cycle turnaround.
Vaishno Storage Solution's double deep pallet racking is engineered specifically to resolve the storage challenges of Bahadurgarh's dominant sectors, including Footwear & Sole Manufacturing, Rubber & Polymers, Auto Ancillaries, Corrugated Box & Packaging Units. Our structural design incorporates high-strength roll-formed upright columns with robust diagonal bracing, ensuring zero deflection under full load while maintaining flexible 50 mm modular adjustability as inventory profiles evolve.
Double Deep Pallet Racking Manufacturers in Bahadurgarh
As a premier manufacturer supplying Bahadurgarh, Vaishno Storage Solution operates a full-scale fabrication facility in Mundka, West Delhi, located just 15 km away. We fabricate all upright profiles, box beams, and steel deck panels in-house using computerized roll-forming lines and CNC punching equipment. By cutting out middleman distributors and broker commissions, manufacturing units in Bahadurgarh receive genuine factory-direct rates with verified Mill Test Certificates (MTC).
Double Deep Pallet Racking Suppliers in Bahadurgarh
As experienced suppliers to Bahadurgarh, we maintain prompt logistics channels. We provide fast 1–2 Days dispatches directly to industrial premises across Modern Industrial Estate (MIE Phase 1 & 2), Footwear Park Bahadurgarh, HSIIDC Sector 16 & 17 Industrial Area, Delhi-Rohtak Road Industrial Strip. Our specialized structural installation teams arrive equipped with laser leveling systems and torque wrenches to execute seamless, non-disruptive installation.
Double Deep Pallet Racking Wholesalers & Bulk Dealers in Bahadurgarh
For large-scale 3PL distribution centers, multi-acre e-commerce warehouses, and commercial contractors in Bahadurgarh, we operate as a dependable high-tonnage wholesale partner. We offer tiered bulk pricing structures, customized Bill of Quantities (BOQ), and dedicated project managers to handle phased warehouse fit-outs exceeding 100,000 sq ft.
Price Benchmark: Vaishno Factory Direct vs Local Bahadurgarh Traders
| Feature / Service | Vaishno Storage Solution (Factory) | Local Bahadurgarh Middleman Trader |
|---|---|---|
| Price per Unit / Bay | Starting ₹2,200 | +20% to +35% Markup added |
| Steel Grade Certification | Prime IS 2062 Grade certified steel with MTC | Commercial re-rolled steel (unverified strength) |
| Paint Finish | 7-Tank hot phosphating + 80µ epoxy powder coating | Quick air-dry spray paint (peels within months) |
| Site Survey in Bahadurgarh | Free on-site laser survey & 2D CAD layout | No technical drawings provided |
| Erection Team | Factory-trained certified installation crew | Unskilled day laborers hired on-site |
Frequently Asked Questions for Bahadurgarh Clients
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Bahadurgarh Supply Details
- Distance from Factory: 15 km
- Direct Transit Time: 1 Day(s)
- Installation Team: On-Site Erection Crew
- Site Inspection: Free CAD Survey
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